Zenki Headlight HID Retrofit - Nissan 240SX Forums
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post #1 of 42 Old 02-24-2007, 05:50 PM Thread Starter
 
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Lightbulb Zenki Headlight HID Retrofit

so heres the story, was very bored one day and just got my tax return, so i was searching the forum. i saw the s2k retro on the kouki, and said shit i want to convert my end to a kouki, like all dreams this one died fast. however i started researching HIDs and bought a set for an unbeatable price


Mercedes C Class projectors with cover
(G35)
Ballast
Ignitor
and Bulbs


another set of headlight
jdm from jarco great service btw.


relay + relay socket $13
14awg wire $5
H4 spade $11
Fuse and holder $7
Terminals $7
this is basically all you need to buy

also to test you need a 12v car battery



make sure you remove the clips fromt he headlight


now i tried 2 methods for removing the plastic cover
Oven (350F for 5-8min) flip the lights around half way so each side is pretty warm
AND
Heatgun, either one is fine but if you dont have a feel for the heat gun you can melt some plastic (this was my first time taking off the cover and i did fine)
pry open a side of the ligh, if it doesnt want to budge you need to heat it up a little more so the glue will get soft


so now we have the plastic cover gone we can remove the shroud inside the headlight,
2 screws hold it in place, and adjust the light. turn counterclock wise until the shroud is loose and you may snap it out of the socket that also holds it in place.(pivot for regulator screws)


my projectors came with everything all plastic crap that you will not use or wire in


now because this was my first time ever doing a retro fit i cut small to see how it would fit and gradually made the hole bigger for a better fit.

Red outline is about an estimate of the hole i carved out to make the 3" projectors fit nice and neat.

I made custom brackets to hold these projectors in the shroud, one on the top and 2 on the bottom so it will hold it in nice.

Also you will need to make the hole a little bigger in the back of the headlight so incase you need to adjust the beam it has room to play with

about an estimate

so now that we fitted the projector in the shroud we can assemble it back, becasue my projector was long i had to put the shroud in the first screw area and work it through the hole, than i put in the second screw and snaped it in the pivot point area. i adjusted it and this is how it looks like



i put on the plastic headlight cover and tested the light there was glare! but i knew how to fit it( this was not the plastic covers fault)
THE PROJECTORS NEED TO BE AROUND A 30 DEGREE ANGLE

Yellow shaded area shows where the glare was coming from, beacause the projector was fitted on an angle light was escaping and causeing glare
and you cant put the projectors straight in because then when you install the lights you will not see anything in front only on the sides. and youll need to drill another big hole in the back of the headligh to make it fit anyway.


so i fittted in a sheet metal piece and screwed it in and also the plastic cover for the projectors will keep it in tight.


this should be you finished project,







!!!!UPDATE!!!!!!

Put these in the jdm housing look badass some punck ass kids thought is was a skyline they look reall good however i got a kick ass deal from my buddy with tsx projectors and ballast so i was lik wth?

TSX ARE A LOT EASIER TO RETRO!!

there is a lot less cutting involved TSX are 2.5" and are smaller in size(not as long as the E55) which makes them easier to fit.

prepare accordingly


cut a little square right above the opening


the projector fits nice and tight, cut out little pieces so the projector can squeeze through the housing(marked in black)

i forgot to take pic of the last step but its easy, make a little bracket out of metal, screw it in the housing and the projector(bottom holes of the housing and projector)

this is how they look

OUTPUT



UPDATE UPDATE UPDATE UPDATE UPDATE UPDATE UPDATE UPDATE UPDATE

just in Silviaks2nr Clear lenses came in! UpdatedPhotos!















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Last edited by Addikted2bass; 08-11-2007 at 09:16 PM. Reason: clear lense pix
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post #2 of 42 Old 02-24-2007, 07:53 PM
 
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LOL I would have never expected output like that from a fluted lens... good work mang.
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post #3 of 42 Old 02-24-2007, 10:01 PM
 
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oh man that is sooo coooooolll. i want to do that tooooooo. i dont have the money for that so i'll just wait and hope for someone to just make a good pair and sell them on ebay. lol
i like it though
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post #4 of 42 Old 02-24-2007, 10:20 PM
 
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looks real good i would of done this but i got the s15 front end

my s14 build thread **UPDATES**
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post #5 of 42 Old 02-25-2007, 02:26 AM
 
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oooh looks badass!

good job


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post #6 of 42 Old 02-25-2007, 01:00 PM
 
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If those lenses are plastic (which I think they are) you can deline those lenses with some elbowgrease, y0!

RAWR!!!
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post #7 of 42 Old 02-25-2007, 01:07 PM
 
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dude thats amazing cutoff from a zenki lens...im saving this thread.
Ive got my projectors and everything ready to go(perks for working for infiniti)
BTW, how did you angle the projector 30 degrees down? and do you have them on your car yet? would like to see pics of the finished project.


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post #8 of 42 Old 02-25-2007, 11:19 PM Thread Starter
 
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thanks for the compliments,
to clearify, if you have a zenki or any other frescal/flutered lense you can hid fit your car regardless of that, it WILL NOT cause glare, i was under impression that it will for a long time.

All that the lesnses compromise is the color at the cut off line, you will not have as much bluish/violet tone on the cut off, hell i can deal with that, and i bet non of my friends will even notice

as for the angle illreaxion i meant 30 degree to the side not down, and will upload all pictures when i am finished, cannot wait but have couple parts still in the mail so check back soon
thanks


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post #9 of 42 Old 03-10-2007, 11:51 AM
 
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doing mine as we speak, i'll post up my step by step thread aswell... but I got projectors from an IS350... waiting for it to heat up aswell I finally have some time to do this!!!
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post #10 of 42 Old 03-10-2007, 05:07 PM Thread Starter
 
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test fit




finishing up today, a lot of harness trouble yesterday fixed and will be on a test drive tonight


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post #11 of 42 Old 03-11-2007, 09:04 PM
 
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aww man that looks cool.
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post #12 of 42 Old 03-12-2007, 03:57 AM
 
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results? interesting to see that you retrofitted these. nice write up. +1


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post #13 of 42 Old 03-14-2007, 01:15 PM
 
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this is a badass write up anyone got pics of them in the glass or german headlights?
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post #14 of 42 Old 03-20-2007, 09:59 PM
 
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What kind of glue did you use to glue the light cover back on????
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post #15 of 42 Old 04-04-2007, 12:41 PM
 
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To put the lights back together you just need to press them together for a sec, put them in the oven for 5-10m @ 185F and then press hard till you can snap the clips over them - afterwards i let them go in the oven for another few mins just to be thoroughly gooified but the stock stuff is so damn messy it seems to rebond w/out any problems.

(i've done this3 times w/out problems)
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post #16 of 42 Old 04-04-2007, 11:29 PM
 
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this is totally baddass, but with the 30 degree angle, do the projectors shine forwards from the car?
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post #17 of 42 Old 04-09-2007, 01:47 PM
 
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if you got the clear lenses from phase2motorsports that would look very good.
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post #18 of 42 Old 04-10-2007, 10:49 PM Thread Starter
 
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turbo- yeah i know they would look even better. im looking for a deal im waiting for my gf's friend to come by and purchase some off yahoo japan for aroun 250.

project sr20-jvladamir couldnt of wrote it better

Jfox- with the angle i meant to the side so they will fit better in the housing, but as i did the tsx i figured out it should be more lik 25 20 degrees to the side. so it will shine straight at the road and have a perfect beam.

I updated the thread, i did another retro on my stock lenses, plastic not as clear as jdm but its a cleaner and easier A LOT easier job to retro. check it out.

TSX Projectors in OEM housing.



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Last edited by Addikted2bass; 04-18-2007 at 02:38 PM.
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post #19 of 42 Old 04-10-2007, 11:01 PM
 
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To bad u couldnt have made a cleaner cut and a tighter fit and then got some clear lens that might look dope..


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post #20 of 42 Old 04-29-2007, 10:25 PM
 
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Dude that looks so awesome on the zenki!!!! Nice job man.
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post #21 of 42 Old 05-05-2007, 09:16 PM
 
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Wow, that TSX version is awesome! That's on my list for sure.



If you get a chance, could you get a shot of the stabilizing brackets you made? Thanks!

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post #22 of 42 Old 05-06-2007, 02:03 AM
 
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Looks awesome IMO.

TSX/S2000 projectors are pretty much the shit.


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post #23 of 42 Old 05-06-2007, 02:28 AM
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Nice. I just did that to mine:



j/k that car belongs to someone I know who works at autobacs. He did that conversion a few years ago. I've been contemplating pursuing this endeavor but I think I'll buy another set of german headlights before I take the plunge in case I mess up.

-Norm!


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Last edited by usdm180sx; 05-07-2007 at 11:04 AM.
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post #24 of 42 Old 05-06-2007, 06:50 AM
 
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yu21 is infamous around these partsyu21 is infamous around these partsyu21 is infamous around these partsyu21 is infamous around these partsyu21 is infamous around these partsyu21 is infamous around these partsyu21 is infamous around these partsyu21 is infamous around these partsyu21 is infamous around these partsyu21 is infamous around these partsyu21 is infamous around these parts
dam....... thats a nice zenki.......does anyone know who makes the front bumper?
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post #25 of 42 Old 05-07-2007, 10:57 AM Thread Starter
 
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hey thanks for the replies guys, ill make a pic of bracket when i take them apart enxt time, prob to put in clear lenses, i had that bod kit, it looks like crap lol, his looks better quality than mines did...


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