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Need More Power?Time For a Turbo Upgrade!

94K views 306 replies 98 participants last post by  Scoot  
#1 · (Edited)
Need More Power?Time For a Turbo Upgrade!

After reading This FAQ please read the following....

You could spend weeks looking at catalog's, websites, and speaking on the phone with people about the 1001 different turbo's that could make good power on your car. I am going to give two options, one that will make 325whp 335wtq, and another that will make 400whp 350wtq.

To make things easier I will go ahead and price out ample fuel for either system:

740cc Tomei Injectors: $530 http://www.phase2motortrend.com/tom74sr20det.html
Z32 MAF--$120 www.ebay.com
JWT ECU--$595-100 ka core $495

Now of course you could get MSD injectors and a custom fuel rail but the injectors i suggested seem to be the most simple option as they drop directly in the factory fuel rail. Also, you could just as eaisly use a Cobra MAF. The S-AFC could be used instead of JWT but you do not have control over your ignintion timing and will be hard pressed to get the same results. Do it right the first time. JWT with a S-AFC is a great idea or if your pockets are a little deeper go with a stand alone, just keep in mind that with a stand alone you need to know what the hell you are doing. For people who like the plug and play option JWT is the way to go.

On to the turbo's:

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325whp 335wtq

Forced Performance's Big28 $795Forced Performance's site
They need YOUR T25, you cannot ask them to use a DSM core for the additional charge bc it will NOT bolt up. The price on our upgrade is 795 NOT 750 like they advertise for the DSM's.

The beauty of this turbo is that it bolts on. Everything, and i mean everything, bolts up just as stock. You send them your turbo, you get it back, and you bolt it on. Absolutely NO modifications to any pipes or lines is necessary.

Streetablility: Boost comes on strong at around 3200rpms (not the 3100 the say) and pulls hard till redline. This turbo is efficient up to 22psi. This turbo is very fun around town, very little lag so the power is almost instantaneous.

Times: With that kind of power your trap speeds will be between 116-121mph. Thats high enough for a mid to high 11 with some slicks and a 1.6 60ft.

TOTAL= $795+Fuel= $1940

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400whp 350wtq:

T3/T04E $650
360 degree Heavy duty Thrust Bearing
Turbine: .64 AR Stage III wheel
Compressor: 50 Trim T04E

Opinions based on Compressor Charts:
.46 is too small.
.82 lags too much and isnt worth it
57 trim gets owned by 50 trim (50 trim is more efficient)

JGS manifold: $360 Phase 2 JGS Manifold
Custom Hot Pipe, Intake pipe, and down pipe elbow--$300 your local muffler shop that does Mandrel Bends
Tial 40mm Wastegate--$325 http://www.jgstools.com/turbo/
Steel Braided Water/Oil Lines--$75 http://www.jgstools.com/turbo/

Streetability:
Being that its a little larger than the Big28, boost is going to come on a little later. Boost starts to fly up around 3500rpms and good power is in by 4000. Larger AR's in the turbine will push these numbers a higher. This is, in my opinion, the best setup for a high HP street car on stock SR internals. On some race gas and 23psi you should see a little over 400whp and a little higher than 350wtq.

Times: Traps speeds will be between 124-128mph. Thats high enough for a low to mid 11 sec car with some slicks and a 1.6 60ft.

TOTAL= $1710+Fuel= $2855

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Like i stated above, there are so many turbo options out there that it is very hard to decide what it best for you. These are the two options that will be the most cost effective. Ball bearing turbos and other japanese turbo "kits" will be much more expensive but will not provide that much more power. Boost will be a little more responsive and will not be as likely to fall off between gears. One might be quick to say that they would last longer being that they are ball bearing but that is not necessarily true. If you take care what you worked hard to purchase, it will last (read: Let the SOB cool down after hard runs!!)

My 2 cents.
 
#2 ·
I still think for $100 cheaper it is worth it to get the top feed injectors and custom rail ( www.unstable-hybrids.com ). I have heard too many horror stories about people messing up injectors trying to work with the stock rail (just getting out the old injectors and putting in the new ones). Top feed injectors are easy to work with and cheap to replace, if need be. Plus, you get a nicer looking fuel rail. My 3 cents.

Dennis
 
#3 ·
Yes, thats why I started this thread. I would like to get people that have had experience with turbo upgrades (such as you and I) to contribute what we have learned to help guide others down the right path. There is not just one way, there are many, but it takes different peoples insight and opinions to help us choose whats best for us.

Oh, about the top feeds: I have taken 3 sets of injectors out of stock fuel rails and have not messed up any. Like anything, you have to be smart--dont force anything out. Also, i am all for a top feed fuel rail for a few reasons: 1 replacement injectors are cheaper and readily available, and 2 JWT already has the program for MSD injectors so you dont have to send them one of the injectors you bought to bench flow test the sucker. However, You know first hand that custom rails and leaks happen quite often, has that problem been resolved or will people that get those rails have to worry about it? (not singleing out UH bc their fuel rails are not the only top feeds that i have heard of leaking, just asking if that problem has been eliminated) .
 
#5 ·
ITR_KILLR said:
a 50trim .63 A/R t3/t04 will do 400WHP??

i think more like 325, with the .82 A/R it should do low to mid 400's
Who told you this?

Scott down in flordia did 404whp with that setup. Ken at enjuku did 393whp at that setup. William with CTC motorsports kit did 420whp---all with T3/T04E's....And so have many others. Here is one of many dyno sheets:


Image


If my little T28 can do 325whp a T3/T04E can easily do much more.
 
#8 ·
ITR_KILLR said:
all those are with a 50trim .63AR (turbine) st.3 wheel, t3/t04E??

the highest I've seen out this turbo was 367whp, ????
I know for a fact that two of them were--the dyno i posted and scott's car. Not sure of the exact specs on williams T3/T04e that made 420 though, it may have been .82.
 
#9 · (Edited)
The only UH fuel rails that leaked were the prototype rails, mine and Russ's. Mine hasn't leaked in a very long time, and we changed the design for how the FPR mounts to make sure that won't leak.

Russ's still leaks, but we (at UH) haven't had a chance to look at it. His is for SOHC injectors...so I wonder if it isn't the injectors...but we'll get a chance to redo his soon, hopefully.

Other than that, none of the KA/SR/RB fuel rails we have built have had leaking issues...so no leaky fuel rails built within the past 15 months or so (prototype rails built in November 01).

I wasn't saying you or anyone else would damage their injectors...but a lot of people have.

Good thread...dunno what else I can add offhand.

Dennis
www.unstable-hybrids.com

Edit(for clarity): We had some problems initially keeping the rails from leaking at the fittings. We found a few things that work to seal there now. Before, the FPR was bolted to the end of the rail, and that connection was prone to leaking as well. That has also been replaced by a hose connection with a remotely mounted FPR. These issues were only problems on the 2 prototype rails, mine and Russ's (both of which were free...not paid for by customers). Mine has been corrected to the new design and doesn't leak anymore. Russ's still does leak, but only because he hasn't had a chance to go out to unStable and get it redone. Next time we do a batch of fuel rails, I am thinking we'll just build him a new one. It is all part of the R&D. Build something, test it, then build it better...that is how we like to do things...to ensure the best product to our customers.
 
#11 ·
d240t2 said:
The only UH fuel rails that leaked were the prototype rails, mine and Russ's. .... It is all part of the R&D. Build something, test it, then build it better...that is how we like to do things...to ensure the best product to our customers.
Very true, and now that the new rails work great this is a wounderful alternative to the expensive drop in side feed injectors. Everyone loves to save money :D

check out www.unstable-hybrids.com when looking for a fuel set up guys.

ITR_KILLR said:
arent the turbos past efficiency at those hp levels??
if not, then I'm impressed!
All of those runs were made at 21psi. That roughly the limit on pump gas. The big28 is efficient up to 22psi and the T3/T4 is efficient up to 26-27psi so no, they are not out of thier efficiency range quite yet.

A lot of power can be made on the dyno with some tuning. Thats why a S-AFC (if you go the JWT route) or a standalone is a good thing to have. Having your car on a dyno with a wideband can reveal how much more power can be had from a little tuning. I know Ken's car and Scotts car both spent a good amount of time on the dyno to get all the power they could out of thier turbo on pump gas.
 
#14 ·
I thought the CTC kit used a T3/T04s, which is a newer Garrett turbo? either way, the FWD boys with F-max kits and others with 50 trim .63's arent making that much power, I'll have to figure out why not.


Your right, JWT tunes kinda conservative, and a little on the rich side, as a safety precaution, you can have more aggressive tuning if you desire with the JWT, on my ecu they are putting seperate maps; one for pump gas, and one for race gas. they call it a hi/lo octane switch. I'm waiting to see the difference on the dyno to see if it was worth it. (when i get the ecu back) i also went w/ JWT b/c my car is a daily driver currently, and i like the plug-and-play convience, but to each his own.


Matt
 
#15 ·
You are right, the CTC was a T04s, thats why it made a few more ponies. Please let us know what your car makes between the two settings along with corresponding wideband reading (assuming you will do them).
 
#16 ·
ITR_KILLR said:
I've seen 50 trim st3 .82AR t3/t04E's do well over 400whp
and 60 trim st5 .82AR t3/t04E do 497whp
The 400whp level seems easier to obtain with this setup...read: takes a little less time on the dyno tuning the car. If you want an assured 400whp go with one of these, just be warned that a little more lag will be present.
 
#18 ·
GREAT INFO:p
 
#19 ·
i will definately post the dyno results of the hi/lo JWT prog. and the wideband readings, it may take a while though, I'm still waiting to get my turbo and manifold back from FL.
 
#20 ·
Nice thread fellas with GOBS of info! Can't wait to see those dyno graphs from the 200SX Matt.:D
 
#21 ·
Inabj2 said:
And the stock internals would withstand 400 rwhp if driven daily?? Could you set the same turbos for less power for daily driving and tune back up for special occasions?
thats what lo and hi settings are for on the boost controller
 
#22 · (Edited)
What's the best place to get some MSD injectors? I couldn't find any at UH, HT, or projectsilvia.com. The UH fuel rail looks much more appealing to me than fooling around with side feed injectors. I'm prone to breaking stuff :p

edit: I saw on UH's site that for an extra $300 they'll throw in 50lb injectors and electrical connectors. Since it says 50lb instead of a cc measurement can I assume these are MSD injectors? Also, what size injector, in cc, does 50 lbs about equal?

Ben
 
#23 ·
1lb/hr=10.5cc/min.

50lb/hr= 525cc/min

On a side note...for S14/S15 SRs...the top feed fuel rail is a pain. The placement of the injectors is completely different than on S13SRs and KAs. Nobody currently makes a top feed fuel rail for the low-port motors...but we have some ideas around it and hope to offer one very soon.

Dennis Kalman
unStable Hybrids
 
#25 ·
ITR_KILLR said:
ahhhhh............if you factor in the plugs for the MSD injectors, it is the same price as UH.

BTW: I am one of those guys that has a FWD 200sx
F-Max w/T3T04E w/bb center section.

I also bought Jose (NEO)240 last month, and wanting to install bigger turbo, I am thinking like a GT25 because it spools up fast, I think it would be great for the street, but that big 28 is looking good for the money, and no fuss install.

great info here............keep it coming.

Thanks,
Bruce
 
#26 ·
Well I might be jupiung in here late but, have you thought of the HKS GT-RS turbo? I just got one, after months of deciding and I think it would be the better than the 2 you mentioned, fast spooling, ball bearing, 400hp capable with right mods, and priced not to bad. I got mine from SPL and it was around 1700.