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project Update megasquirt install, and plenty more to come

1.8K views 16 replies 9 participants last post by  b16crx  
#1 ·
I posted this over on nico, but i figured i would post it over here as well for the few that dont travel over that way, or are nolonger welcome there for what ever reasons (i must of completley missed somthing) one minute people are there making informative progress the next minute im waiting on updates but dont see the people around anymore...

so heres what ive worked on. im still slacking off on progress. I have been working on to many customer cars and im burnt out by the end of the day.


this is my trigger wheel, i can do these for people i dont know the price as i didnt pay for this, it was done as a favor. the guy made a small mistake on measurements so my wheel was sloppy fitting, i tried to center it as much as i could before i welded it, if its to wobbly ill run a weld along the pulley and have it turned down to fit.

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the mount, now this is not my finished design as i rushed this and its not my standard quality. ill be making a new one from aluminum when i run down to purchase the materials this gave me some new ideas on how to make it more functional.

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The Dash board, what "race" car build would be complete with a stock dash board?? not mine, im still on the fence about this part of the car, but if i can pull this off i think it will be pretty cool looking , and i can always throw it on ebay and put a little cash in my pocket if i dont like it.

this was my first attempt at sheet metal type fabrication, i dont have and equipment to do it, we had to make a 24" metal brake to bend the metal for the gauge cluster area. i still need to get my hands on a 50" or so brake/press and a few other fun toys for this type of fabrication.

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Ill have more photos as i get the motor in the car and begin the wiring, im not working on it this week since i just screwed up my ankle nicely in a car wreck this morning , my week is going just lovely!! tomorrow will be the breaking point we have our turbo IS300 going out for dyno tuning and im praying this thing holds togther, if not i might just loose it.
 
#2 ·
Motor went into the car today! tomorrow after im done working on all the customer cars, i will have my electronics guy begin wiring up the motor as i finish putting on all the odds and ends. i still have alot of work to do under the hood to make it look good. i still have to finish weld my turbo manifold, and dashboard. hope to have it running on a base map by friday night. and maybe driveable to the track to show it off on tuesday, just depends on how much we knock things out in the shop this week.
 
#3 ·
what is the purpose of the trigger wheel? are you gonna use it instead of a CAS? im a bit lost
 
#4 ·
The Trigger wheel does the same thing as the CAS. The Trigger reads the position of the motor with the crank and the CAS reads the position of the motor with the cam shafts. The CAS has 4 missing teeth and 1 trigger slot. The CAS is less reliable in terms of working properly.
 
#7 ·
ch1873857 said:
ok wait. is there only one way the CAS will go on?
Yes the CAS goes in only one way. If you look on the shaft of the CAS you'll see a slot for a half cut moon. The shaft goes into the exhaust cam shaft which is you look at the end you'll see a half cut moon the goes in smooth.

but with Megasquirt a CAS is not required the FORD EDIS replaces that. In a few months the release of the router board will need the CAS if you want sequential injection.
 
#8 ·
i remember that guy who did the ITB conversion on his KA was running a trigger wheel so he could use the coil pack system off of a ford escort
 
#10 ·
megasquirt wiring has started, wired up the injectors, alternator,coolant temp sensor, and starter. Still need to wire up intake air temp,TPS,and VR sensor. im still playing with the location of the wiring to hide every bit of it as much as i can. so far you cant really see any wiring from the front of the car. we have two bundles going into the fire wall. all wires are covered in a see through mesh, makes for a cleaner install look.

mounted my EDIS module and a Dodge neon coil pack in the car, the neon coil pack allows for easier mounting , and use of customizable wires since i will need them to be a little longer then normal. the wires will come up from behind the engine near the trans and into the back of the motor to keep them hidden. we are making a custom fuse and relay panel since my whole car is being re wired. once the motor runs i we will begin on the chassis harness which shouldnt be very hard. im doing away with keys all togther, none of my locks work except ign so i have no need for it. ill just hide a kill switch, then have ign power and push button start.

head on view, needs cleaned up some, but very little visiable wiring
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all the wires for the motor going to the firewall, the wires not wrapped in the black mesh , will be and ran with one of the bundles once i get plugs for those sensors. they are for the intake air temp, and TPS.
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megasuirt mounted near factory location
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the start of the nerve center of the cars electrical system, its a alum plate thats mounting where the glove box door used to be. i put the alum dash on the back burner till we get the car running and driving it will be going in when i do the roll cage.

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I will have more pictures this weekend when im motivated to do a little more work on it.





Modified by Not_a_sr at 11:50 PM 7/6/2006
 
#15 ·
i dont see the reasoning in getting a motor thats 6cylinders and has the same displacment as a 4cylinder, and a RB25 is just out of my budget, because i like to break things and dont have the patience or budget to be shipping parts from unreliable suppliers or out of country.


this motor will be making 400+hp by winter, then ill probably start building another chassis for my next motor swap which will be Ls1 possibly turbo but more then likely just a heads and cam car.
we just started another shop car thats a 96 FWD talon thats being converted to rear wheel drive, its getting a ford 9" solid rear axle and a LT1 from a vette as the power plant.
these two cars and a few other friends cars will be used to showcase our skills and capablities.
 
#16 ·
pumaking said:
LOL because the CA18 isnt a RB motor. Plus the CA is the lightest of the popular 4 cylinder motors. Yes the SR20 weighs more. CA are just as capable as the SR20 just people arent educated.
thank you someone that knows shits about there motors.
the sr swap is overdone and people just don't know better.
'SR'="street racer"
CA="can accelerate"