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S13 MSD Blaster 2 Coil Installation Guide- Pictures

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40K views 26 replies 18 participants last post by  blacice  
#1 · (Edited)
Hi, this is my first guide on here so please give constructive criticism only. I decided to go ahead and
upgrade my S 13's stock coil to an MSD coil when I replaced my distributor. If you find anything I
have done/explained in this guide to be incorrect then please let me know and I will update the guide.
In the process of installing the new Coil I decided to move the coil to a more secure location.
I removed the EGR in the process and found the empty space ideal for mounting the new Coil.


Picture links have now been updated to imbedded images
Install Notes:
I bought the MSD Blaster PN 8202 and Wells Ballast Resistor Model AL975

The pictures in this guide can also be found at my website:
http://www.zeroproof.com/gallery/thumbnails.php?album=12


Time to Kick it off:
Here's a picture of the stock Coil:
You'll need to unbolt the two bolts that hold the mounting plate to the fender.
Image


Now, Unplug the Connectors and remove the coil itself from the mounting plate. The Coil will be shock-mounted so make sure to remove the rubber grommets from the plate because we will be mounting the bottom plate back to the fender. We still need it because of the power transistor and to mount our Ballast resistor.
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Next step is to remove the EGR assembly. I decided to do this because I now have an aftermarket intake and I had the EGR output plugged up anyway. Removing it will give you a more secure place to mount the new MSD Coil and it will clean up the engine bay a bit. There are three (3) bolts that hold the EGR assembly onto the fender. It is also connected to the exhaust manifold via a flexible hose. Additionally you'll need to remove the two vacume lines and the electrical harness from the EGR Connector. These will all be at the bottom of the assembly.
Image


Once the EGR assembly is removed you should have something that looks like this:
Image


You'll need to stop up that Pipe coming from the Exhaust Manifold. I useda cork in the end of the hose that came OUT of the EGR originally.
Image


Now I just moved the short hose with the cork down to the metal pipe. This hose is slightly larger but will tighten up around the pipe just fine. An alternate would be to remove the metal EGR pipe and buy a plate to cover the hole in the Manifold. They go for about 12 bucks on eBay. It looks like a pain though.
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In order to remove the EGR Assembly I had to cut the vacume line that plugged into the bottom of the support frame. It is the line with silver stripes:
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You'll want to pull the small vaccume lines out of the bay now that they aren't needed. They go all the way around across the front of the car over the radiator. Now you can disconect the doo-hickey that's got the harness conected to it and remove it so that you can pull the vaccume line:
Image


Follow the small hoses over to the passenger side just underneath the intake pipe:
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Here's a close up look at the ends of the two hoses. You'll want to unplug them from the splice/T-Joint and plug it back up with a vaccume plug or something similar. I used some heatshrink and pinched the end flat while it was still hot. I'll go get some rubber caps later.
Image


Now on to the Wiring:

I consulted a few people here on the forums as well as MSD Tech support regarding the use/need for a "Ballast Resistor" From what I can gather, the ballast resistor simply limits the amount of current that the coil can draw therefor protecting the coil from exploding... um.. basically. :D

I ended up buying the MSD Coil with the PN 8202 which meant that I did not get a ballast resistor in the package. MSD offers a version of the same Blaster 2 Coil that comes with the Ballast Resistor (PN 8203) I wasn't sure if I needed a Ballast Resistor so I asked around. Some people here of the forums have told me that they have had no problems using the Blaster2 Coil without a Ballast resistor. I consulted MSD about this and they said that I did in fact need the resistor. Unfortunately I didn't have one so I drove down to my local Part store (AutoZone) and asked for one. They had no clue so I told them to find one for a '57 Chevy Corvette (Thank goodness for Google). They found it and it was the only one they had. (Wells AL795). It measured out to be 6.8 Ohms. This was less than the MSD part (8 Ohms) but the MSD Tech told me that my resistor would be fine.

Here's the Ballast Resistor:
Image


Now, mount the resistor to the Power Transitor's plate by using the original bolts. The bolt on the right will require an additional washer to compensate for the thickness of the second plate that was removed with the original coil. If you do not put a washer on the bolt will not tighten up completely.
Image


Lets go ahead and mount the MSD Coil to the fender. We'll be using one of the long bolts we removed when we took the EGR assembly off as well as one of the rubber shockmounts.

First, you'll have to take the bolt that's holding the ground cable down off.
Image


Sandwich the ground cable between the Coil Bracket and the fender. Now you'l need to install the second bolt. This is the longer bolt I talked about. You'll need to cut one of the shockmounts in half and use the end with the washer attached to it. I had to do this because I didn't have any shorter bolts with the right thread. the original bolts have long shanks that require you to use a spacer of some sort to tighten the bracket down. So I did this:
Image

Work with what ya got eh'?

Here's a view from the side after It's bolted down tight. There's not much room between the Coil and the Master Cylinder but it's enough. Just make sure that you adjust the coill to be as far down and away from the Master Cylinder as possible. You may even have to modify your bracket.
Image


Now let's finish up that wiring:

Take a look at the Coil harness. You'll see three connectors on the cable. Left to right they are: Power Transistor, Ground, Coil input Power.
Image


You'll need to chop off the Coil input Power connector so you can install new and longer wires. The following diagram should explain where things go:
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^Modified MSD Factory Manual Illustration^

This image is from the FSM of an S14. It should further clarify the polarity of the colored wires that power the coil. I think a few people here have it backwards.
Image


Pictures of Completed wiring:
Image

Image

Image

Image



Hopefully this Guide Helps Those wanting to do the same to their cars. Again, if anyone has a problem with anything that I've discussed/explained here please let me know and I'll update the guide accordingly. I can say that my car runs better than it did and that my coil has not gone bad. I guess that those people wiring their coils backwards and without ballast resistors are simply lucky...

Cheers!

-SwatKAt
 
#2 · (Edited)
swatkat said:
Hopefully this Guide Helps Those wanting to do the same to their cars. Again, if anyone has a problem with anything that I've discussed/explained here please let me know and I'll update the guide accordingly. I can say that my car runs better than it did and that my coil has not gone bad. I guess that those people wiring their coils backwards and without ballast resistors are simply lucky...

Cheers!

-SwatKAt
i installed my msd coil a while back when i did my SOHC to DOHC swap so i cant give anyone an acurate description of the gains.

i can tell you that a coil can not possibly work if wired backwards. i wired it backwards the first time i installed it. the car turns over as normal but just has not spark.

you consulted me on the wiring. the wiring on my car is green/black to the negative post and red/black to the positive post. i know this is the correct wiring because my car runs and has done so for 9 months now.

the cars came with an external coil so from what i understand they had a ballast resistor wired inline to the coil already.

Jimmy
 
#3 ·
Hey Jimmy and thanks for the help earlier. Whoah! The wiring on your car and mine it completely different then my friend. If you look at the picture from the S14 FSM you'll see the resistor in line with the green/black.

I couldn't find a resistor in line with either wire on the S13 FSM distributor wiring diagram.
Image


It looks to me like the LG/Blk wire in this particular diagram is the positive lead coming from the Power Transistor. I'm not saying you're wrong by any means... Obviously you got it to work... I'm just saying that something is weird here because both of our cars work. The diagram seriously seems to show that the S13 has no Ballast Resistor and that the Green/Blk wire is the positive. I could be wrong... but do you see what I mean?

-SwatKAt
 
#9 · (Edited)
Hey sandman. Thanks alot. I didn't see that diagram. I do wonder if there were any changes in the different years.... I can say that my car is still working fine after a few days with the resistor so I guess it doesn't hurt. All I can tell those people about needing the resistor or not for sure is that the MSD tech I talked to told me that on my 1992 240sx Hatchback they reccomended that I use the Ballast resistor. I don't know if that advise was year-specific or not. If anyone knows for sure please let us know.

-SwatKAt
 
#16 ·
and what did i say about the shiny red box and the hack up wiring job..... just messin man, looks good. your write up actually had something to go on instead of just pictures, except i only looked at the pictures and noticed that you messed up on the whole AIV and EGR thing. no big deal. but not bad for the first time. id use it if i had a coil at all.
 
#24 ·
Wiring

May I humbley add, on my 92 KA24DE-T swapped into a 90 model (including the 92 harness) the wires were one black and one green/black stripe. The BLACK one is the positive. :)
I put the blaster 3 coil on.

THANKS for the write up!! Helped a BUNCH!!!
 
#26 · (Edited)
I have a 93 hatchback and it runs with the MSD SS Blaster coil witht the Black/green wire to Positive on coil and Black/red to negative on coil. Weird right? I checked for 12 volts voltage and my Black/red wire is the one positive. It gets even more wierd! If I put my wires the right way Positive wires BLK/red to coil positive and Blk/green to negative on the coil it starts and works as well but it works with some missfire. Is there any suggestion? I'll appreciated.
Thanks
Jay